China Standard Gear reducer R series helical gearbox with flange installation with Great quality

Gearing Arrangement: Helical
Output Torque: 3.2-18000N.m
Input Speed: 750~3000rpm
Output Speed: 3000-0.01rpm
Application: Mining
Product name: Gear reducer
Color: Customer Requirement
Material: 20CrMnTi Alloy Steel
Ratio: 5-100
Certificate: ISO9001
Bearing: NSK
Gear Ratio: 5-18125
Packing: Wooden Box
Warranty: 1 Year

YINXIN YX Series gear motor is the drive products with international advanced level.including YXR series Helical geared motor, YXF series Parallel shaft-Helical geared motor, YXK series Helical-Beval geared motor,YXS series Helical-Worm.YINXIN YX series products follow Motor the philosophy of modularization and optimization, adopt finite element analysis method and unique
lower noise technology in designing gear ,to insure advanced design.The classi fication of ratio is so acurate that.Our corpotation also provides other product options such as combined geared motor,shrink disk,spline hollow shaft, B14 flange,please consult our company for further information.

Housing material
Cast iron/Ductile iron

Housing hardness
HBS190-240

Gear material
20CrMnTi alloy steel

Surface hardness of gears
HRC58°~62 °

Gear core hardness
HRC33~40

Input / Output shaft material
42CrMo alloy steel

Input / Output shaft hardness
HRC25~30

Machining precision of gears
accurate grinding, 6~5 Grade

Lubricating oil
GB L-CKC220-460, Shell Omala220-460

Heat treatment
tempering, cementiting, quenching, etc.

Efficiency
94%~96% (depends on the transmission stage)

Noise (MAX)
60~68dB

Temp. rise (MAX)
40°C

Temp. rise (Oil)(MAX)
50°C

Vibration
≤20µm

Backlash
≤20Arcmin

Brand of bearings
China top brand bearing, B series short pitch chain 05b 08b 10b 12b 16b simplex industrial transmission roller chain HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal
NAK — ZheJiang or other brands requested

Main Features– The housing of 1 size can realize parallel shaftmodes and horizontal mounting modes.Variety of components is reducible, the number of reducer’s mode is augmentable.- Sound-absorbable structure, lager surface, big fan reduce temperature and noise, advanced grinding process of cylindrical gear and bevel gear improve stability and transmit power more efficeintly.- Input mode : motor connected flange ,shaft input.- Output mode: solid shaft with flat key, hollow shaft with flat key, hollow shaft with shrink disk, hollow or solid shaft with involute splines , solid shaft with flange.Mounting mode: Foot-mounted, flange-mounted, swing base-mounted, torque-arm-mounted.
Detailed Images YXK..D..- Foot-mounted helical-bevel geared motor
YXKA..B D.. & YXKV..B D..- Foot-mounted helical-bevel geared motor with hollow shaft
– Foot-mounted helical-bevel geared motor with hollow
shaft and splined hollow shaft to DIN 5480
YXKH..B D..- Foot-mounted helical-bevel geared motor with hollowshaft and shrink disk
YXKF..D..- Helical-bevel geared motor in B5 flange-mounted version
YXKAF..D.. & YXKVF..D..- Helical-bevel geared motor in B5 flange-mounted version with hollow shaft – Helical-bevel geared motor in B5 flange-mounted version with hollow shaft and splined hollow shaftto DIN 5480YXKHF..D..- Helical-bevel geared motor in B5 flange – mounted version with hollow shaft and shrink disk
YXKA..D.. & YXKV..D..- Helical-bevel geared motor with hollow shaft – Helical-bevel geared motor with hollow shaft and splined hollow shaft to DIN 5480.
YXKH..D..- Helical-bevel geared motor with hollow shaft and shrink disk
YXKAZ..D.. & YXKVZ..D..- Helical-bevel geared motor in B14 flange – mounted version with hollow shaft.
– Helical-bevel geared motor in B14 flange – mounted version with hollow shaft and splined hollow to DIN 5480.
YXKHZ..D..- Helical-bevel geared motor in B14 flange – mounted version with hollow shaft and shrink disk.
Our Company HangZhou Yinxin Electromechanical Facilities Co. LtdHangZhou Yinxin Electromechanical Equipment Co., Sauer CZPT MF23 Motor Spare Parts Brass Bearing Plate Bimetal Bearing Plate Shalft Seal Drive Shaft Coil Spring Valve Assy Ltd.is a gift enterprise integrating development, design, production and sales,Main promoting products include reducer motor,water pump,construction machinery and parts,bearings,hardware and electrical equipment,plastic products,Labour protection appliance.Our company always follow the operation concept which contains people-oriented, innovation as the soul,be prepared for danger in times of peace, unremitting……
Application area Certifications Why choose us Packing & Delivery

Packaging

Size
500 (L) * 500 (W) * 400 (D)

Weight
1.2 T

Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Packaging

Size
500 (L) * 500 (W) * 400 (D)

Weight
1.2 T

Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

FAQQ1: Are you trading company or manufacturer ?A: We are a manufacturer in ZheJiang China.welcome to our factory to have a visit.
Q2: How we select models and specifications?A:You can email us the series name & code (for example: WJ series worm reducer) as well as requirement details, such as motor power, output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings, High Quality Gear Box Transmission Gearbox Apply to CZPT Wheel Loader Lw300fn Lw300kn Lw500fn Zl50gn it is better.
Q3: How is your price? Can you offer any discount?A: Within 12 hours.
Q4: How long should I wait for the feedback after I send the enquiry?Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding MachinePET Bottle Making Machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc. Beverage bottle, cosmetic bottle, medicine bottle, jar etc.Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry’s standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Q5: What is your product warranty period?A:We offer 1 year warranty since the vessel departure date left China.
Q6: What industries are your gearboxes being used?A:Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.
Contact usMobile: -1873657180 (WeChat)E-mail:395494037qq.comFox: -516-83675719Add:No. 1 ,No. 7 material market, No. 170, Xiadian Road, Xihu (West Lake) Dis. District, HangZhou, ZheJiang , ChinaHangZhou Yinxin Electromechanical Facilities Co. Ltd.

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China Standard Gear reducer R series helical gearbox with flange installation  with Great qualityChina Standard Gear reducer R series helical gearbox with flange installation  with Great quality

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