China Wpx Wpa 80 155 Wp0 Wp Gearbox Series Variable Ratio Speed Reducer Worm Drive Gearbox worm gearbox backlash

Product Description

WP worm gearbox is a new generation item created by our manufacturing facility on the foundation of enhancing WJ sequence items and combining superior technologies at house and overseas. The physical appearance adopts innovative square box composition. Its shell is manufactured of high quality cast iron. Modest volume, mild fat, high radiation performance, large output torque, smooth procedure, low noise. It suits all positions.
The goods are widely used in the making equipments of all varieties of industries within and exterior China. They are the greatest options for these days modern services of mechanical reducing generate management to comprehend big twisting length, massive equipment ratio, little sounds, higher performance and balance.
1. Features:
1) High top quality aluminum alloy Motovario like gear box, mild excess weight and non-rusting
two) Huge output torque, secure transmission with reduce sound
3) Large warmth-radiating deficiency, sophisticated condition, tough services lifestyle and little size
four) Suited for omni-bearing installation
2. Positive aspects:
1) Clean in running and modest in volume 
2) High in radiating efficiency 
3) Durable in provider life 
4) Perform prolonged time in dreadful condition 
five) Entirely sealed and non-rusting
3. Installation
one)The base-plate must be plane and stoutness and the base-plate must be screwed down and shock proof.
two)The connecting shaft of prime mover, reducer and operation device must be coaxial installation.
three)The diameter tolerance zone of input and output shaft is H6, the holes of fitness(such as couplings, belt-pulley, sprocket wheel and so on) must properly mate the shaft, which prevents bearing from breakage because of over-loose mate.
four)Drivers such as sprocket wheel and gear must be fitted close to bearings in order to reduce bending stress of hanging shaft.
five)While assembling motor of WPD reducer, it is necessary that proper amount of butter applies to the warm shaft input hole and keyway, avoiding assembling too tightly and rusting after using for a long time.
six)When ordering or using all kinds of WPD type, if the motor weight is binger than the common, supporting set is required.
4. Utilization
Before using,please check carefully whether the reducer model, distance, ratio, input connecting method, 
output shaft structure, input and output shaft direction and revolving direction accord with required.

Technical data: 
Torque: 2N.m-3571N.m 
Input speed: 1000r/min, 1500r/min 
Output velocity: .30-419r/min 
Electricity: .04KW-15KW

WP reducer, divided into common WPS sequence, common WPD sequence, standard WPA, WPO,WPDA,WPDO,WPDS,WPDS and so on. WP worm equipment and worm reducer is designed on the foundation of WD reducer, the worm is made of forty five # higher high quality metal after warmth treatment processing and manufacturing, worm equipment with tin bronze forged, wear-resisting overall performance is very good, specially on the bearing ability is more clear, worm gear and worm reducer is mainly used in plastics, metallurgy, beverage, mining, lifting transport, chemical reduction drive development and other mechanical equipment.
Rewards
1.Clean transmission, vibration, influence and sounds are modest, velocity reduction ratio, vast versatility, can be utilised with a range of mechanical tools.
2.Can be a single level of transmission to obtain a bigger transmission ratio, compact construction, most types of reducer has a very good self-locking, braking needs of mechanical gear can conserve the braking unit
3.worm tooth tooth meshing friction decline is large, so the transmission efficiency is reduced than the gear, straightforward to warmth and high temperature.
4.Higher needs for lubrication and cooling.
five.Good mutual compatibility, worm gear and worm are produced in accordance to countrywide specifications, bearings, oil seals and other normal components.
six.The box physique sort involves standard type (the box human body is vertical or horizontal sort with foot board) and universal kind (the box human body is cuboid, with fixed screw holes on a number of sides, without foot board or an additional foot board, and many others.).
seven. There are 2 connection modes of enter shaft: fundamental variety (solitary enter shaft and double input shaft) and motor flange.
eight. The position route of the output and enter axes is beneath and previously mentioned the input axes Output shaft up and down Input axis up and down.
9. Two or 3 reducer sets can be utilised to kind a multistage reducer to receive a optimum transmission ratio.
 

Design: WP40,fifty,60,70,eighty,a hundred,120,a hundred thirty five,155,a hundred seventy five,200,250
Ratio: one:10,fifteen,20,twenty five,thirty,forty,fifty,sixty
Color: Inexperienced Or Client Request
Sound: lower noise (<50DB)
Edge: Successful and protected running

Material:

Housing:Forged iron and Copper alloy
Worm Gear-Bronze 9-4#
Worm with carburizing and quenching, surface harness is 56-62HRC
Shaft-chromium metal-forty five#
Packing: Carton and Wooden Case
Bearing: C&U Bearing
Certificate: ISO9001,CE,3C,OEM
Guarantee: 12 months
Input Electrical power:    .06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw       
Usages: Industrial Device: Foodstuff Things, Ceramics,CHEMICAL,Packing,Dyeing,
Woodworking,Glass.
IEC Flange: 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5
Lubricant: Artificial & Mineral

US $500
/ Piece
|
50 Pieces

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Expansion
Gear Shape: Worm
Step: Single-Step

###

Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model: WP40,50,60,70,80,100,120,135,155,175,200,250
Ratio: 1:10,15,20,25,30,40,50,60
Color: Green Or Customer Request
Noise: low noise (<50DB)
Advantage: Efficient and safe operating

Material:

Housing:Cast iron and Copper alloy
Worm Gear-Bronze 9-4#
Worm with carburizing and quenching, surface harness is 56-62HRC
Shaft-chromium steel-45#
Packing: Carton and Wooden Case
Bearing: C&U Bearing
Certificate: ISO9001,CE,3C,OEM
Warranty: 12 months
Input Power:    0.06kw, 0.09kw, 0.12kw, 0.18kw, 0.25kw, 0.37kw, 0.55kw, 0.75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw       
Usages: Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing,
Woodworking,Glass.
IEC Flange: 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5
Lubricant: Synthetic & Mineral
US $500
/ Piece
|
50 Pieces

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Expansion
Gear Shape: Worm
Step: Single-Step

###

Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model: WP40,50,60,70,80,100,120,135,155,175,200,250
Ratio: 1:10,15,20,25,30,40,50,60
Color: Green Or Customer Request
Noise: low noise (<50DB)
Advantage: Efficient and safe operating

Material:

Housing:Cast iron and Copper alloy
Worm Gear-Bronze 9-4#
Worm with carburizing and quenching, surface harness is 56-62HRC
Shaft-chromium steel-45#
Packing: Carton and Wooden Case
Bearing: C&U Bearing
Certificate: ISO9001,CE,3C,OEM
Warranty: 12 months
Input Power:    0.06kw, 0.09kw, 0.12kw, 0.18kw, 0.25kw, 0.37kw, 0.55kw, 0.75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw       
Usages: Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing,
Woodworking,Glass.
IEC Flange: 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5
Lubricant: Synthetic & Mineral

Worm Reducer

Worm reducers are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer cannot achieve higher ratios than these.<brworm_reducer

Mechanics

A worm reducer is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducers are subject to break-in.
Worm gear reducers are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducers in low to medium-speed applications. However, the efficiency of worm gear reducers decreases with increasing ratios.

Sizes

Worm reducers come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducers available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducers are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducers can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
worm_reducer

Applications

The Worm Reducer market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducers have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.

Cost

The lifespan of a worm gear reducer is comparable to other gear reducers. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducers are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer needs to be affordable. Generally, a worm reducer costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducers have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducers have become more desirable in today’s market.
Worm reducers are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducers, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
worm_reducer

Self-locking function

A worm reducer has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer is possible for two main reasons. First of all, a worm reducer uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducers can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.

China Wpx Wpa 80 155 Wp0 Wp Gearbox Series Variable Ratio Speed Reducer Worm Drive Gearbox     worm gearbox backlashChina Wpx Wpa 80 155 Wp0 Wp Gearbox Series Variable Ratio Speed Reducer Worm Drive Gearbox     worm gearbox backlash
editor by czh 2022-12-01

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